Cost of Operation Calculations

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Calculating The Cost of Operation

The following format is "a" way to estimate the cost of operation of a General
Aviation aircraft. It is not the "only" way. If any reader is so inclined, please
feel free to copy this page and use it as you wish. I make no warranty that the
that this format is complete in any way. This format is offered only as a guide.
In addition, this format is designed primarily for piston engine aircraft weighing
less than 12,500 lbs.

The best way to determine the cost of operation is by the "history" method. All
costs should be recorded, in detail, for at least a year. Estimation is at best an
informed guess simply because human beings operating complex machines makes
the variables infinite.

Another point, this format has to do only with the the cost of operation, not ownership.
The cost of ownership has to do with things like debt service, depreciation, appreciation,
and property taxes etc. Costs that one would incur to simply own the aircraft; flown or not.

The most common way to express the cost of operation is the "cost per hour"
method. Therefore one must first "estimate" the numbers of hours to be flown
annually. Recreational pilots generally fly 75 to 100 hours a year. Business pilots from 100 to
150 hours annually. The next step is to break all costs into either Fixed or Direct
Operating costs. The items under Fixed and Direct Operating Costs are only examples. One
must insert items that apply to their individual situation.

Fixed Costs: (Examples)

   1. Pilot Salary.                                                                                   
   2. Insurance. (Hull and Liability.)  Call agent.                                                  
           Tip: Shop around hard for insurance. Can payoff big.
            Use 4% Hull Rate and $1500.00 for Liability  annually until actual rates determined.
    3. Hangar or Tiedown.                                                                       
         Tip: Hangaring can add to the sales value.
    4. Annual Inspection.                                                                                 
         Use 16 hours X shop hourly rate for single engine, fixed gear aircraft for the inspection.
           19 hours X shop hourly rate for retract, single engine for the inspection phase until actual
            cost is determined. Then double the cost of the inspection  to include fixing discrepancies.              
            This is an   "estimation" technique until actual amounts are determined.
    5. Miscellaneous. (i.e. subscriptions, Pilot medicals, Bi-Annuals etc.)                         

       Total Yearly Fixed Costs.                                                                                

        Divide Total Estimated Fixed Costs by Estimated Annual Hours Flown to       
       get a Fixed Cost per Hour.                                                                 

Direct Operating Costs: (Examples)
            
      1. Fuel (Gallons per Hour X Cost per Gallon)                                                      
            Tip: The only accurate way to determine fuel usage is to know exactly how much fuel
            is on board at start up (usually full tank) and then fill back up to that point at shutdown.
            This is called "block to block". Simply using book cruise figures in not good enough.
            Don't trust fuel guages and electronic measuring devices.
      2. Oil (Changes per year X cost per change / Hours per year)                                  
             Be sure to figure in the cost of the filter and labor. Use 1/2 pint per hour until actual
             usage is established. 25 hour changes are best. 50 hour changes at minimum.
      3. Routine Maintenance (Use 0.5% of Annual cost )                                            
      4. Miscellaneous Variable Expense ($2. per hour until history)                         

         Total Direct Operating Cost per Hour                                                             

Reserves per hour: (TBO = Recommended Time Between Overhauls).

        1. Engine Overhaul (Average cost of overhaul / Hours left till TBO).  For
          average piston engine overhaul cost use $20,000. for planning.                                   
          2. Prop Overhaul (Average cost of overhaul / Hours left till engine TBO) For
          planning purposes use $1500. average overhaul cost.                                                  
          3. Avionics Reserve (Cost of avionics X 10% / Hours per year)                          
          Avionics Reserve applies after   1000 hours on the avionics.

          Total Reserves per Hour                                                                    

Total Cost of Operation per Flying Hour                                             


                 
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